Visual Anomaly Synthesis for Model Selection in Data Scarcity
This study addresses the challenge of model validation in industrial defect detection caused by the scarcity of real anomalous samples. To this end, we propose a reference-free defect synthesis framework. Leveraging literature-derived defect taxonomy prompts and a severity-graded anomaly synthesis strategy, the method integrates the FLUX.2 generative model with ROI cropping, color-matched blending, and score-based filtering mechanisms to batch-generate defect images across graded severity levels for model selection and validation. Experimental results demonstrate that the proposed framework reduces model selection regret by approximately 50% on the MVTecAD dataset. Furthermore, it achieves an AUROC of 0.97 in a Pelton turbine case study, effectively evaluating detection sensitivity.