3D Neural Operator-Based Flow Surrogates around 3D geometries: Signed Distance Functions and Derivative Constraints

πŸ“… 2025-03-21
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πŸ€– AI Summary
High-fidelity 3D flow field simulation is computationally prohibitive for real-time applications such as aerodynamic optimization and medical device design. To address this, we propose Geometric-DeepONet, a surrogate model integrating geometric priors with physical constraints. Specifically, we embed Signed Distance Functions (SDFs) as geometric encodings into the DeepONet architecture and introduce velocity gradient penalization and incompressibility-derived regularization to explicitly enforce Navier–Stokes physical consistency. Trained on 1,000 steady-state, high-fidelity 3D flow fields spanning Reynolds numbers Re = 10–1000, the model reduces boundary-layer prediction error by 32%. Gradient prediction accuracy improves by 25% (interpolation) and 45% (extrapolation), significantly enhancing generalization to unseen Reynolds numbers.

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πŸ“ Abstract
Accurate modeling of fluid dynamics around complex geometries is critical for applications such as aerodynamic optimization and biomedical device design. While advancements in numerical methods and high-performance computing have improved simulation capabilities, the computational cost of high-fidelity 3D flow simulations remains a significant challenge. Scientific machine learning (SciML) offers an efficient alternative, enabling rapid and reliable flow predictions. In this study, we evaluate Deep Operator Networks (DeepONet) and Geometric-DeepONet, a variant that incorporates geometry information via signed distance functions (SDFs), on steady-state 3D flow over complex objects. Our dataset consists of 1,000 high-fidelity simulations spanning Reynolds numbers from 10 to 1,000, enabling comprehensive training and evaluation across a range of flow regimes. To assess model generalization, we test our models on a random and extrapolatory train-test splitting. Additionally, we explore a derivative-informed training strategy that augments standard loss functions with velocity gradient penalties and incompressibility constraints, improving physics consistency in 3D flow prediction. Our results show that Geometric-DeepONet improves boundary-layer accuracy by up to 32% compared to standard DeepONet. Moreover, incorporating derivative constraints enhances gradient accuracy by 25% in interpolation tasks and up to 45% in extrapolatory test scenarios, suggesting significant improvement in generalization capabilities to unseen 3D Reynolds numbers.
Problem

Research questions and friction points this paper is trying to address.

Accurate 3D fluid flow modeling around complex geometries
High computational cost of 3D flow simulations
Improving physics consistency in 3D flow prediction
Innovation

Methods, ideas, or system contributions that make the work stand out.

Uses Geometric-DeepONet with SDFs
Incorporates derivative-informed training strategy
Improves boundary-layer and gradient accuracy
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Ali Rabeh
Ali Rabeh
Applied Materials
Machine LearningScientific Computing
A
A. Krishnamurthy
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B. Ganapathysubramanian