🤖 AI Summary
Topology optimization of hyperelastic structures with contact boundaries remains challenging due to severe numerical instabilities arising from nonlinear contact mechanics and shear locking in low-density elements.
Method: This work proposes an efficient numerical framework integrating the Third-Medium Contact (TMC) model with the Hu–Wu regularization strategy. The approach employs nonlinear finite element discretization, explicitly models contact mechanics via TMC, and applies Hu–Wu regularization to suppress shear locking in void regions—thereby enhancing robustness of nonlinear solution procedures—within a SIMP-based topology optimization loop.
Contribution/Results: To the best of our knowledge, this is the first study to synergistically combine TMC and Hu–Wu regularization for hyperelastic contact-aware topology optimization. A compact, open-source MATLAB implementation is provided, supporting end-compliance minimization. Numerical experiments demonstrate stable convergence and reproducible results under strongly nonlinear contact conditions, while the framework exhibits promising extensibility to multiphysics problems.
📝 Abstract
We present a Matlab code for modelling and topology optimization of hyperelastic structures, including contact modelled by the Third Medium Contact (TMC) approach. By using the so-called HuHu-regularization we penalize the skew distortion of the bilinear finite elements discretizing void regions, thus promoting convergence of the nonlinear solver. First, we show how this method is implemented in a compact code, allowing to simulate contact and force transfer in hyperelastic structures. Then, we solve a topology optimization problem for minimum end-compliance of a structure exhibiting contact. The Matlab scripts that replicate the results are included, and we discuss some possible extensions to more general problems.