Design and Validation of an Under-actuated Robotic Finger with Synchronous Tendon Routing

πŸ“… 2025-12-11
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To address the challenge of achieving both high load capacity and adaptive compliance in tendon-driven underactuated fingers, this paper proposes a compact, single-actuator design featuring full-joint mechanical coupling. A novel fixed-ratio synchronous tendon routing mechanism enables predictable stiffness and underactuated kinematic constraints while ensuring whole-finger unified actuation. We develop a static and kinematic model incorporating tendon elasticity and validate it experimentally using a 3D-printed prototype: under a 3 kg fingertip load, the finger achieves a stiffness of 1.2Γ—10Β³ N/m, with deformation prediction error of only 1.0 mm (0.322% of finger length). This design significantly reduces complexity and weight in multi-fingered robotic hands; integrated into a five-fingered hand, it successfully accomplishes stable, adaptive grasping of diverse objects.

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πŸ“ Abstract
Tendon-driven under-actuated robotic fingers provide advantages for dexterous manipulation through reduced actuator requirements and simplified mechanical design. However, achieving both high load capacity and adaptive compliance in a compact form remains challenging. This paper presents an under-actuated tendon-driven robotic finger (UTRF) featuring a synchronous tendon routing that mechanically couples all joints with fixed angular velocity ratios, enabling the entire finger to be actuated by a single actuator. This approach significantly reduces the number of actuators required in multi-finger hands, resulting in a lighter and more compact structure without sacrificing stiffness or compliance. The kinematic and static models of the finger are derived, incorporating tendon elasticity to predict structural stiffness. A single-finger prototype was fabricated and tested under static loading, showing an average deflection prediction error of 1.0 mm (0.322% of total finger length) and a measured stiffness of 1.2x10^3 N/m under a 3 kg tip load. Integration into a five-finger robotic hand (UTRF-RoboHand) demonstrates effective object manipulation across diverse scenarios, confirming that the proposed routing achieves predictable stiffness and reliable grasping performance with a minimal actuator count.
Problem

Research questions and friction points this paper is trying to address.

Designing a tendon-driven under-actuated robotic finger for high load capacity and compliance
Reducing actuator count in multi-finger hands while maintaining stiffness and performance
Validating a synchronous tendon routing method for predictable stiffness and reliable grasping
Innovation

Methods, ideas, or system contributions that make the work stand out.

Single actuator drives all finger joints via synchronous tendon routing
Mechanical coupling ensures fixed angular velocity ratios between joints
Predictable stiffness maintained with reduced actuators for compact design
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Quan Yuan
ShanghaiTech Automation and Robotics (STAR) Center, School of Information Science and Technology, ShanghaiTech University, Shanghai, 201210, China
Z
Zhenting Du
King’s College London, London, UK; and was with the ShanghaiTech Automation and Robotics (STAR) Center, School of Information Science and Technology, ShanghaiTech University, Shanghai, 201210, China
D
Daqian Cao
ShanghaiTech Automation and Robotics (STAR) Center, School of Information Science and Technology, ShanghaiTech University, Shanghai, 201210, China
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Weibang Bai
ShanghaiTech Automation and Robotics (STAR) Center, School of Information Science and Technology, ShanghaiTech University, Shanghai, 201210, China