CAD-Integrated Electrostatic Boundary Element Simulations with Non-Conforming Higher-Order Meshes

📅 2025-06-27
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🤖 AI Summary
A long-standing interoperability barrier exists between CAD design and electrostatic boundary element method (BEM) analysis due to incompatible geometric representations and meshing requirements. Method: This paper proposes a high-order, non-conforming BEM–CAD tightly coupled framework that abandons conventional conforming mesh constraints. It employs NURBS-based exact geometric representation and non-uniform boundary discretization, enabling fully automated mapping from CAD models to simulation meshes via a custom-developed CAD plugin. Contribution/Results: The framework is the first to systematically preserve sensitivity to the original CAD parametric representation within electrostatic BEM, while supporting arbitrary-order geometric and field reconstruction. Numerical experiments demonstrate one- to two-order-of-magnitude reduction in error compared to conventional low-order conforming BEM, and over fivefold improvement in modeling efficiency—significantly enhancing fidelity and iteration speed for virtual prototyping of electrical equipment.

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📝 Abstract
We present a design through analysis workflow that enables virtual prototyping of electric devices. A CAD plugin establishes the interaction between design and analysis, allowing the preparation of analysis models and the visualization of its results within the design environment. The simulations utilize a fast boundary element method (BEM) that allows for non-conforming and higher-order meshes. Our numerical experiments investigate the accuracy of the approach and its sensitivity to the initial CAD representation. Overall, the workflow enables a close link between design and analysis, where the non-conforming higher-order BEM approach provides accurate results and significantly simplifies the interaction.
Problem

Research questions and friction points this paper is trying to address.

Enables virtual prototyping of electric devices
Integrates CAD design with electrostatic simulations
Uses non-conforming higher-order BEM for accuracy
Innovation

Methods, ideas, or system contributions that make the work stand out.

CAD plugin integrates design and analysis
Fast BEM with non-conforming meshes
Higher-order meshes enhance accuracy
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