When Network Architecture Meets Physics: Deep Operator Learning for Coupled Multiphysics

📅 2025-07-04
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🤖 AI Summary
This study addresses the modeling challenge of strongly coupled multiphysics systems (e.g., thermo-mechanical, electro-thermal). We propose a neural operator learning paradigm whose architecture aligns with physical coupling strength. We systematically demonstrate—for the first time—that in strongly coupled regimes, single-branch DeepONet and its GRU-enhanced variant (S-DeepONet) significantly outperform multi-branch counterparts, revealing that network topology must reflect inter-field coupling intensity. Methodologically, we adopt a unified single-branch encoding scheme and achieve full-field operator learning across three benchmark systems: reaction-diffusion, nonlinear thermoelectric, and viscoplastic thermodynamics. The resulting surrogate models accelerate high-fidelity finite-element solvers by up to 1.8×10⁴× while preserving accuracy and enabling real-time simulation under multiple functional inputs. Our core contribution is establishing a principled “physics-coupling–architecture-design” mapping, providing a new, interpretable, and efficient paradigm for multiphysics surrogate modeling.

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📝 Abstract
Scientific applications increasingly demand real-time surrogate models that can capture the behavior of strongly coupled multiphysics systems driven by multiple input functions, such as in thermo-mechanical and electro-thermal processes. While neural operator frameworks, such as Deep Operator Networks (DeepONets), have shown considerable success in single-physics settings, their extension to multiphysics problems remains poorly understood. In particular, the challenge of learning nonlinear interactions between tightly coupled physical fields has received little systematic attention. This study addresses a foundational question: should the architectural design of a neural operator reflect the strength of physical coupling it aims to model? To answer this, we present the first comprehensive, architecture-aware evaluation of DeepONet variants across three regimes: single-physics, weakly coupled, and strongly coupled multiphysics systems. We consider a reaction-diffusion equation with dual spatial inputs, a nonlinear thermo-electrical problem with bidirectional coupling through temperature-dependent conductivity, and a viscoplastic thermo-mechanical model of steel solidification governed by transient phase-driven interactions. Two operator-learning frameworks, the classical DeepONet and its sequential GRU-based extension, S-DeepONet, are benchmarked using both single-branch and multi-branch (MIONet-style) architectures. Our results demonstrate that architectural alignment with physical coupling is crucial: single-branch networks significantly outperform multi-branch counterparts in strongly coupled settings, whereas multi-branch encodings offer advantages for decoupled or single-physics problems. Once trained, these surrogates achieve full-field predictions up to 1.8e4 times faster than high-fidelity finite-element solvers, without compromising solution accuracy.
Problem

Research questions and friction points this paper is trying to address.

Extending neural operators to multiphysics coupling problems
Learning nonlinear interactions between coupled physical fields
Designing architectures reflecting physical coupling strength
Innovation

Methods, ideas, or system contributions that make the work stand out.

DeepONet variants for multiphysics coupling
Architecture-aware evaluation of neural operators
Single-branch networks outperform in strong coupling
Kazuma Kobayashi
Kazuma Kobayashi
University of Illinois Urbana-Champaign
Digital TwinsInstrumentation & ControlNuclear Science & EngineeringMachine Learning
J
Jaewan Park
The Grainger College of Engineering, Mechanical Science and Engineering, University of Illinois at Urbana-Champaign
Q
Qibang Liu
Department of Industrial and Manufacturing Systems Engineering, Kansas State University
Seid Koric
Seid Koric
Research Professor and Technical Director of NCSA
Scientific Machine LearningAdvanced ManufacturingMaterials ProcessingBio-Mechanics
D
Diab Abueidda
Civil and Urban Engineering Department, New York University Abu Dhabi
S
Syed Bahauddin Alam
The Grainger College of Engineering, Nuclear, Plasma & Radiological Engineering, University of Illinois at Urbana-Champaign