Multi-objective Bayesian optimization for blocking in extreme value analysis and its application in additive manufacturing

πŸ“… 2025-10-13
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πŸ€– AI Summary
In extreme value theory, the block maxima (BM) method suffers from a critical bottleneck: manual selection of block size, which is subjective and suboptimal. To address this, we propose MOBO-D*, a multi-objective Bayesian optimization framework that introduces Pareto-frontier-driven automatic block sizing for extreme event modelingβ€”the first such approach in the literature. MOBO-D* jointly optimizes goodness-of-fit and predictive accuracy, enabling fully adaptive, expert-free determination of optimal block size, while supporting high-dimensional and batched analysis settings. Extensive experiments on real-world additive manufacturing data and diverse synthetic benchmarks demonstrate that MOBO-D* significantly outperforms conventional heuristics and single-objective optimization baselines. It yields improved estimation of extreme-value distributions and enhanced tail-probability prediction accuracy. MOBO-D* thus delivers an efficient, robust, and scalable solution for automated block sizing in extreme value analysis.

Technology Category

Reasoning under Uncertainty: Stochastic OptimizationSearch and Optimization: Sampling/Simulation-based SearchMachine Learning: Multi-class/Multi-label Learning & Extreme Classification

Application Category

Web Mining and Content Analysis: Robustness and generalizability of Web mining methodsUser Modeling, Personalization and Recommendation: Practical large-scale studies of user experienceGraph Algorithms and Modeling for the Web: Efficient manipulation of static and dynamic Web-related graphs
πŸ“ Abstract
Extreme value theory (EVT) is well suited to model extreme events, such as floods, heatwaves, or mechanical failures, which is required for reliability assessment of systems across multiple domains for risk management and loss prevention. The block maxima (BM) method, a particular approach within EVT, starts by dividing the historical observations into blocks. Then the sample of the maxima for each block can be shown, under some assumptions, to converge to a known class of distributions, which can then be used for analysis. The question of automatic (i.e., without explicit expert input) selection of the block size remains an open challenge. This work proposes a novel Bayesian framework, namely, multi-objective Bayesian optimization (MOBO-D*), to optimize BM blocking for accurate modeling and prediction of extremes in EVT. MOBO-D* formulates two objectives: goodness-of-fit of the distribution of extreme events and the accurate prediction of extreme events to construct an estimated Pareto front for optimal blocking choices. The efficacy of the proposed framework is illustrated by applying it to a real-world case study from the domain of additive manufacturing as well as a synthetic dataset. MOBO-D* outperforms a number of benchmarks and can be naturally extended to high-dimensional cases. The computational experiments show that it can be a promising approach in applications that require repeated automated block size selection, such as optimization or analysis of many datasets at once.
Problem

Research questions and friction points this paper is trying to address.

Automatically selecting block sizes in extreme value analysis
Optimizing blocking for accurate extreme event modeling
Applying Bayesian optimization to additive manufacturing datasets
Innovation

Methods, ideas, or system contributions that make the work stand out.

Multi-objective Bayesian optimization for block size selection
Optimizes goodness-of-fit and prediction accuracy simultaneously
Automated framework for extreme value analysis without expert input
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