Computational references are not experiments: pre-registered validation of machine-learned sodium-cathode voltages

📅 2026-06-19
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🤖 AI Summary
This study addresses the frequent failure of machine learning models in screening cathode materials for sodium-ion batteries, which often stems from reliance on computationally derived reference voltages—such as those from PBE+U—that exhibit systematic errors. Employing a preregistered experimental validation protocol, we evaluate a graph neural network model against experimental measurements across six known materials and quantify the discrepancy between computed and empirical voltages. Our results reveal that Materials Project’s PBE+U voltages are systematically underestimated by approximately 0.54 V, constituting the dominant source of model error (with a holdout-set MAE of 0.67 V and a 95% confidence upper bound of 1.09 V), and this bias strongly correlates with the voltage magnitude. To mitigate such issues, we propose a calibration and auditing framework tailored to DFT-based data ledgers, establishing a more reliable benchmark for computational materials screening.
📝 Abstract
Machine-learning screens for battery materials are trained and judged almost entirely against computed reference voltages, and those references carry their own systematic errors. We report a case in which this matters quantitatively: our own screening stack (a graph-network voltage screen, a prior-art triage layer, and a local PBE+U bench) fails pre-registered validation against experiment-anchored literature values. Verdict thresholds, failure modes, and the primary metric were committed before analysis. On an operator-audited set of known Na-ion cathodes (n = 6 after one documented exclusion; verdict unchanged at n = 7), the raw held-out mean absolute error was 0.67 V, the pre-registered conservative metric, the upper 95% confidence bound of the cross-validated bias-corrected error, was 1.09 V, and the residual was strongly voltage-dependent (r = -0.94), so no additive calibration is valid. On the two compounds where prediction, database reference, and experiment could all be compared, the Materials Project PBE+U reference sat about 0.54 V below measurement: the reference, not the model, dominated the error. A prior-art screen found at least 70% of the targeted Na substitution space already published. We retire the screen, bound what "verified" means for our DFT ledger, and pre-register a calibration audit of it against four benchmark Li couples.
Problem

Research questions and friction points this paper is trying to address.

machine learning
battery materials
computed reference voltages
systematic errors
experimental validation
Innovation

Methods, ideas, or system contributions that make the work stand out.

pre-registered validation
machine learning
battery materials
systematic error
DFT reference
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Krishna Teja Vepa
Independent Researcher