🤖 AI Summary
This study addresses the high manufacturing and assembly costs of conventional laparoscopic graspers, which rely on multi-link rigid mechanisms. The authors propose a monolithic, fully compliant bistable grasper that, for the first time, integrates a bistable compliant mechanism into laparoscopic instrumentation. By coupling a compliant trigger with the end effector, the design achieves stable grasping without requiring continuous actuation. The trigger mechanism is synthesized using a dual-beam constraint model, and a functional prototype is fabricated through nonlinear finite element analysis and fused deposition modeling 3D printing. Experimental results demonstrate reliable bistable actuation and adaptive grasping capability, effectively mitigating buckling-induced instability. This work establishes a new paradigm for low-cost, high-performance compliant surgical instruments.
📝 Abstract
Industrial laparoscopic graspers use multi-link rigid mechanisms manufactured to tight tolerances, resulting in high manufacturing and assembly costs. This work presents the design and proof-of-concept validation of a monolithic, fully compliant, bistable, laparoscopic grasper that eliminates the need for multiple rigid links, thereby reducing part count. The device integrates a compliant trigger and a compliant gripper end-effector, coupled via a control push-rod, to achieve stable grasping without continuous user input. The trigger mechanism is synthesized using a Two-Element Beam Constraint Model as a design framework to control the deformation and stiffness of V-beam-like elements. This technique enables elastic energy storage while preventing snap-through instability. The end-effector is designed as a compliant gripper to achieve adaptive grasping through elastic deformation. Jaws' opening-and-closing performance is demonstrated using nonlinear finite element analysis. The laparoscopic design presented here is fabricated using fused deposition 3D printing. The fabricated prototype demonstrates reliable bistable actuation, confirming the feasibility of such compliant laparoscopic grasper architectures.