Computational Facilitation of Large Scale Microfluidic Fuel Cell Architectures

📅 2026-03-29
📈 Citations: 0
Influential: 0
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🤖 AI Summary
This work addresses the challenge of scaling microfluidic fuel cells to practically relevant power levels, which has been hindered by the high computational cost and poor scalability of traditional computational fluid dynamics (CFD) simulations. The authors propose a reduced-order modeling approach that accurately captures single-cell behavior while enabling efficient extension to large-scale stacks. This method dramatically reduces simulation time yet maintains excellent agreement with high-fidelity CFD results. For the first time, it enables efficient simulation and design support for macroscale microfluidic fuel cell systems with real-world applicability, overcoming the system-level scalability bottleneck inherent in conventional CFD and offering a viable pathway toward scalable microfluidic fuel cell design.
📝 Abstract
Hydrogen fuel cells are a key technology in the transition toward carbon-neutral energy systems, offering clean power with water as the only byproduct. Microfluidic fuel cells, which operate at the microliter scale, are an emerging variant that offer fine control over fluid and thermal dynamics, along with compact, efficient designs. However, scaling these systems to meet practical power demands remains a major challenge -- particularly due to the limitations of conventional simulation methods like Computational Fluid Dynamics (CFD), which are computationally expensive and scale poorly. In this work, we propose a reduced-order simulation method that models the behavior of individual microfluidic fuel cells and efficiently extends it to large scale stacks. This approach significantly reduces simulation time while maintaining close agreement with detailed CFD results. The method is validated, evaluated for scalability, and discussed in the context of ongoing advancements in microfluidic fuel cell fabrication. The obtained results demonstrate that this abstraction can support the design and development of scalable microfluidic fuel cell systems and, for the first time, the consideration of first macroscale instances of practical value.
Problem

Research questions and friction points this paper is trying to address.

microfluidic fuel cells
large-scale simulation
computational scalability
reduced-order modeling
CFD limitations
Innovation

Methods, ideas, or system contributions that make the work stand out.

reduced-order modeling
microfluidic fuel cells
scalable simulation
computational fluid dynamics
fuel cell stacks
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M
Michel Takken
Technical University of Munich (TUM), Arcisstraße 21, 80333 München, Germany
Robert Wille
Robert Wille
Technical University of Munich and SCCH GmbH
design automationquantum computingmicrofluidicssimulationverification